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Reliability
engineering
Reduce risk and increase uptime
Automated manufacturing processes are highly complex, requiring high levels of reliability to produce consistent and high-quality products. Any failure in the system can have significant impact on throughput, quality, safety and costs.
Manufacturers can mitigate the risk of errors, defects, and downtime by ensuring that each component, machine, and procedure functions as intended and can withstand various stressors and uncertainties.
Our comprehensive reliability engineering services provide asset management strategies, asset health practices and tailored loss elimination support that produce sustainable operational performance improvements, and maximize return on invested capital.
Asset Management Gap Analysis and Improvement Plan
Evaluate the site asset management program focused on people, process, data, and sustainability. Delivers a comprehensive Gap Analysis Report accompanied by an Improvement Plan (AMIP) / Strategic Asset Management Plan (SAMP), to address prioritized gaps and optimize operating investment, performance, costs, and risk.
- Analysis of capital investment protection
- Gap analysis on existing process, people, data, and sustainability
- Improvement plan road map development to close gaps
- Benefits realization selection for return on investment
- Industry performance benchmarking
Reliability Strategy Optimization
Encompasses maintenance and reliability asset data development and analysis to deliver optimized Proactive Maintenance Tasks (PMs) and prioritize spare parts that address the root causes of equipment failure to mitigate potential failures.
Deliverables support an improved maintenance and reliability program that provides measurable return on investment, increased asset reliability, and production throughput.
- Planned proactive maintenance
- Data-driven decision-making strategy
- Asset prioritization
- Failure modes and effects analysis
- Failure mode prioritization
- Spare part prioritization
- Recommended contract service plan
System Performance Optimization
Evaluation of asset Overall Equipment Effectiveness (OEE) through Root Cause Failure Analysis and OEE optimization through findings implementation that can include reliability strategy optimization, operator and technician training and skills development, technology application for performance monitoring, key performance indicator dashboard, and capital upgrades.
- Overall equipment effectiveness
- Root cause analysis
- Operator and technician training and skill development
- Technology application for performance monitoring
- Key performance indicator dashboard
Risk-Based Spare Part List
Encompasses reliability strategy spare parts prioritization to deliver a risk-based recommended spare parts list and analysis of part lead times, costs, demand, turnover, stock levels, cycle time, reorder point, safety stock, economic order quantity, and purchase justification.
- Recommended spare part list
- Risk-based analysis to support recommendation (failure mode priority, leadtime, cost, turnover)
- Asset prioritization
- Failure modes and effects analysis
- Failure mode prioritization
- Spare part prioritization
- Recommended contract service plan
Total Cost of Ownership Optimization
Encompasses Life Cycle Cost Analysis, System Design for Reliability, Operational Uptime and Availability Optimization, Utility Energy Consumption Analysis, and Service Level Agreement Optimization to deliver the lowest total cost of ownership and optimized capital and operating investments.
- Life cycle cost analysis
- System design for reliability
- Operational uptime and availability optimization
- Utility energy consumption analysis
- Service level agreement optimization
Explore our services
The ATS Service advantage
- Comprehensive lifecycle service portfolio
- Large, multidisciplinary workforce
- Highly refined processes for testing and optimizing complex automation systems
- Global footprint
- Warranted work
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